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Easy Fashion Metal Products Co., Ltd.
Home ProductsMetal Powder Atomization Equipment

Low Consumption Metal Powder Manufacturing Process Equipment 380V

China Easy Fashion Metal Products Co., Ltd. certification
China Easy Fashion Metal Products Co., Ltd. certification
We purchased the 25kg Water atomization metal powder production fine from the EasyFashion industry, for metal powder production. The company have passed IS09001:2008 quality management system certification, the equipment is advanced in designing and obtaining relevant patents.

—— Toma Group

In our production, we achieved very good results. From the start of sintering training of qualified use up to now, the humanized mode, easy operation, good after-sales tracking service, stable operation and no maintenance record, all these impressed us greatly. So, right here, all our engineers agreed to recommend the equipment to other users.

—— Mr. Mohammed

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Low Consumption Metal Powder Manufacturing Process Equipment 380V

Low Consumption Metal Powder Manufacturing Process Equipment 380V
Low Consumption Metal Powder Manufacturing Process Equipment 380V

Large Image :  Low Consumption Metal Powder Manufacturing Process Equipment 380V

Product Details:
Place of Origin: China
Brand Name: EasyFashion Industry
Certification: CE/CB/FCC/CQC/ISO
Model Number: /
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: /
Packaging Details: 1.Outer package:Standard wooden cases 2.Inner package:Strenth films & Styrofoam
Delivery Time: 120~200 days
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 15~25 sets per year
Detailed Product Description
Weight: 2-20TON Dimension(L*W*H): Various
Power(W): 380V Certification: CE/CB/CQC/FCC/ISO
Condition: New Usage: Heat Treatment Furnace
Warranty: 12months
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Water Atomization Powder Processing Equipment

1. Introduciton


Atomized powder manufacuring method is a kind of new technology in the powder metallurgy industry which was developed in recent years. It is with the characteristics of simple craft, easy to master technology, not easy oxidizing material, and high degree of automation. Specific process is that alloy (metal) melts and refines in induction furnace, and molten metal is poured into a heat preservation crucible, and enters diversion pipe and nozzle, then the melt flow is atomized by high pressure liquid flow (or airflow), and atomized metal powder solidifies and subsides in atomizing tower, finally falling into powder collect cans to separate. It is widely used in non-ferrous metal powder manufacturing area like, atomized iron powder, copper powder, stainless steel powder, alloy powder, etc. Manufacturing technology of complete set of iron powder equipment, copper powder equipment, silver powder equipment, alloy powder equipment is more and more mature gradually.


2. Application and Principle


High pressure water atomization powder equipment, a kind of industrial mass production device, is designed to meet the requirement of water atomization powder manufacturing craft under the atmosphere condition. Working principle of high pressure water atomization powder manufacturing equipment is that melting metal or metal alloy under gas condition, metal liquid during the process of passing heat preservation tundish and diversion pipe under the condition of gas protection is atomized and crushed into a large number of tiny metal droplet by ultra-high pressure waterflow through nozzle. The flying tiny metal droplet is formed into spherical or irregular particles under the combination action of surface tension and rapid cooling of water to achieve the goal of powder production.


3. Features of Water Atomization Powder Process


1. It can be used to manufacture most of metal powder and its alloy powder with low production cost.
2. It can be used to manufacture spherical or irregular powder.
3. Because of rapid solidification without segregation phenomenon, many special alloy powder can be produced.
4. Using right craft can make the powder particle size to achieve a required range.



4. Main Technical Parameters


Model JTSWH-30 JTSWH-50 JTSWH-100 JTSWH-300 JTSWH-500 JTSWH-1000
Pressure of High Pressure Water(Mpa) 100-300
Flow of High Pressure Water(L/min) 50-800
Furnace Charging Weight(Kg) 30 50 100 300 500 1000
Max. Smelting Temperature(°C) 1750
Smelting Heating Power(KW) 50 80 130 200 260 400
Temperature Measuring Method Infrared, WRe5.26
Tundish Heating Power(KW) 10-20
Supply Power Three Phase, 380V, 50Hz
Total Installed Powder(KW) To be determined
Flow of Cooling Power (L/min) 150 300 400 700
Cooling Water Device Air cooling tower, water cooling unit, heat exchanger
Flow of Soft Water(m3/h) 6-20
Control Method Relay or PLC
Operating Interface Button type or touch screen
Data Record 12 data curve record, LCD monitor and display
Overall Dimension(LxWxH)mm 7500x4000x6500 7500x4200x6500 8200x4200x6500 8200x4500x6500 8500x4500x6500 9200x5000x6500


5. Structure


High pressure water atomization powder manufactuing equipment is consisted of the following parts:
Melting and tundish system, atomizing system, inert gas protection system, ultra-high pressure water system, powder collect dewatering and drying system, screening system, cooling water system, PLC control system, platform system, and so on.
1. Melting and tundish system
2. Atomizing system
3. Inert gas protection system
4. Ultra-high pressure water system
5. Cooling system
6. Control system



(1) Melting and tundish system

Actually it is a medium frequency induction melting furnace, which consists of shell, induction coil, temperature measuring equipment, tilting furnace device, etc. The shell is a frame structure, which is made of carbon steel and stainless steel. Induction loop is installed in the middle, and the crucible is placed in the induction coil and could do the melting and pouring. The tundish is installed in nozzle system for storing molten liquid metal and thermal insulation.


It is smaller than the melting crucible volume. The tundish holding furnace has its own heating system and temperature measuring system. The heating system of holding furnace has two ways of electric resistance heating and induction heating, and generally resistance heating temperature can reach 1000 °C and induction heating temperature can reach 1200 °C or higher, but be reasonable choice of crucible materials.



(2) Atomizing system

The atomization system is made up of nozzle, high pressure water pipe, valve, etc.



(3) Inert gas protection system

During the process of making powder, to reduce the oxidation of metals and alloys and to reduce the oxygen content of powder, we commonly spray a quantitative inert gas into the tower for atmosphere protection.



(4) Ultra-high pressure water system

The system is to provide high-pressure water for atomizing nozzle, and it is consisted of high pressure water pumps, water tanks, valves, high pressure hoses, busbar, etc.



(5) Cooling system

The complete device is equipped with water cooling system, which is essential. Cooling water temperature will be reflected on a second instrument in order to guarantee the security of device running.



(6) Control system

Control system is the operation control center of the equipment. All the operations and related data are transmitted to PLC of the system, and the results are displayed through the processing and preservation.

Contact Details
Easy Fashion Metal Products Co., Ltd.

Contact Person: EasyFashion

Tel: +8613467537752

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